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torsion controller variator spring guide for piaggio engines 125 to 300 cc

Code: 2513210

Model: aprilia sr 125 2t

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Description

TORSION CONTROLLER


Antifriction fifth wheel for variator contrast spring
A secret from Malossi racing department
Light, perfect: a technology extract in its simplicity.
Design and formula of the materials are registered.

Abstract from of Malossi Engineering R&D department archives

 

CVT Transmission systems

Chapter : contrast spring.

Goal

Pull down vibrations and to make the system operation stable at any rpm and temperature.

Design path

We have considered both on theoretical and practical basis all the existing fifth wheel systems: balls, rollers and radial sliding fifth wheels of metal type. All the tests gave unsatisfactory results. We have made prototypes with alternative systems, metallic type, without any positive results. Only after exhausting laboratory and racetrack tests we have eventually come to Torsion Controller design.

Thesis

The above-mentioned component solves the following problems.
During gear curve range the bushing of the movable pulley (torque drive) slides into the driven pulley in axial way along fixed pulley hub, making a small rotation which gives a torsion to the contrast spring. Sometimes the spring loses its position while frictioning on the shoe-holder plate, metal against
metal; some others, the spring remains stuck in its position causing some accidentally different contrast forces.
Second problem : centrifugal forces caused at high rpm affect the spring which consequently buckled and starts to veer as to create big vibrations, very annoying for the driver as well as dangerous for the engine and, above all, making unsteady the gear curve.

Result

We approved the project with great success after strict tests at R&D department and on racetrack on all examined scooter models.

Compatible brands and models

Brand Model
APRILIA APRILIA ATLANTIC - Arrecife 125 4T LC
APRILIA APRILIA ATLANTIC - Arrecife 200 4T LC (PIAGGIO M234M)
APRILIA APRILIA ATLANTIC - Arrecife 250 4T LC (PIAGGIO M237M)
APRILIA APRILIA ATLANTIC S 300 ie 4T LC euro 3 (PIAGGIO)
APRILIA APRILIA MOJITO RY 125 4T (LEADER)
APRILIA APRILIA SCARABEO Light 125 4T LC euro 3 (APRILIA BA03)
APRILIA APRILIA SCARABEO Light 125 ie 4T LC euro 3 (APRILIA BB01)
APRILIA APRILIA SCARABEO 125 4T LC (PIAGGIO)
APRILIA APRILIA SCARABEO Light 200 ie 4T LC euro 3 (APRILIA CA03-CB01)
APRILIA APRILIA SCARABEO 250 4T LC (PIAGGIO M285M)
APRILIA APRILIA SCARABEO Light 250 ie 4T LC 2007->
APRILIA APRILIA SCARABEO Special 300 ie 4T LC euro 3 (PIAGGIO M28RM)
APRILIA APRILIA SPORTCITY 125 4T LC euro 2 (PIAGGIO M281M)
APRILIA APRILIA SPORTCITY ONE 125 4T (LEADER M38AM)
APRILIA APRILIA SPORTCITY 200 4T LC euro 3 (PIAGGIO)
APRILIA APRILIA SPORTCITY 250 ie 4T LC euro 3 (PIAGGIO M288M)
APRILIA APRILIA SPORTCITY CUBE 300 ie 4T LC euro 3 (LEADER M28LM)
APRILIA APRILIA SR 125 2T
APRILIA APRILIA SR 150 2T
APRILIA APRILIA SR MAX 125 ie 4T LC euro 3 2011->2014 (M357M)
APRILIA APRILIA SR MAX 300 ie 4T LC euro 3
APRILIA APRILIA SR MOTARD 125 4T euro 3
BENELLI BENELLI ADIVA 125 4T (LEADER)
BENELLI BENELLI ADIVA 150 4T (LEADER)
BENELLI BENELLI ADIVA AD 250 4T LC euro 2
DERBI DERBI BOULEVARD 125 4T (LEADER)
DERBI DERBI BOULEVARD 150 4T (LEADER)
DERBI DERBI BOULEVARD 200 4T (PIAGGIO M387M)
DERBI DERBI GP1 125 4T LC euro 2-3
DERBI DERBI GP1 250 4T LC euro 2-3
DERBI DERBI RAMBLA 125 4T LC euro 3 (PIAGGIO M287M)
DERBI DERBI RAMBLA 250 ie 4T LC euro 3
DERBI DERBI RAMBLA i 300 ie 4T LC euro 3 (PIAGGIO)
DERBI DERBI VARIANT Sport 125 4T
GILERA GILERA DNA 125 4T LC
GILERA GILERA DNA 180 4T LC
GILERA GILERA NEXUS 125 4T LC euro 3 2007->2008 (M355M)
GILERA GILERA NEXUS 125 ie 4T LC euro 3 2008->2010 (M357M)
GILERA GILERA NEXUS 250 ie 4T LC euro 3
GILERA GILERA NEXUS 300 ie 4T LC euro 3
GILERA GILERA RUNNER FX 125 2T LC
GILERA GILERA RUNNER FXR - SP 180 2T LC
GILERA GILERA RUNNER ST 125 4T LC euro 3
GILERA GILERA RUNNER ST 200 4T LC euro 3
GILERA GILERA RUNNER VX 125 4T LC 2006->
GILERA GILERA RUNNER VX 125 4T LC <-2005
GILERA GILERA RUNNER VXR 180 4T LC
GILERA GILERA RUNNER VXR 200 4T LC <-2005
GILERA GILERA RUNNER VXR 200 4T LC 2006->
GILERA GILERA TYPHOON X 125 2T
GILERA GILERA TYPHOON 125 2T
ITALJET ITALJET DRAGSTER 125 2T LC
ITALJET ITALJET DRAGSTER 125 ie 4T LC euro 5 2021-> (JC1P58MI-3)
ITALJET ITALJET DRAGSTER 200 4T LC euro 5 2021-> (JC1P63ML-4B)
ITALJET ITALJET DRAGSTER 180 2T LC
ITALJET ITALJET JET SET 125 4T (LEADER)
ITALJET ITALJET JET SET 150 4T (LEADER)
ITALJET ITALJET TORPEDO 125 4T (LEADER)
ITALJET ITALJET TORPEDO 150 4T (LEADER)
MALAGUTI MALAGUTI PHANTOM MAX 200 4T LC (PIAGGIO)
MALAGUTI MALAGUTI MADISON 180 4T LC (PIAGGIO)
MALAGUTI MALAGUTI MADISON 200 4T LC (PIAGGIO)
MALAGUTI MALAGUTI MADISON RS 250 4T LC (PIAGGIO M237M)
MALAGUTI MALAGUTI MADISON 3 125 4T LC (PIAGGIO)
MALAGUTI MALAGUTI MADISON 3 250 4T LC (PIAGGIO)
MALAGUTI MALAGUTI PHANTOM MAX 250 4T LC (PIAGGIO M361M)
PEUGEOT PEUGEOT GEOPOLIS 250 ie 4T LC euro 3
PEUGEOT PEUGEOT GEOPOLIS R/GT 300 ie 4T LC euro 3
PEUGEOT PEUGEOT GeoRS 300 ie 4T LC euro 3 (PIAGGIO M28MM)
PEUGEOT PEUGEOT SATELIS 250 4T LC euro 3
PIAGGIO PIAGGIO BEVERLY 125 4T LC <-2009
PIAGGIO PIAGGIO BEVERLY 125 ie 4T LC euro 3 2010->2015 (QUASAR M691M)
PIAGGIO PIAGGIO BEVERLY 200 4T LC
PIAGGIO PIAGGIO BEVERLY 250 4T LC euro 1-2 (M285M)
PIAGGIO PIAGGIO BEVERLY S 250 ie 4T LC euro 3
PIAGGIO PIAGGIO BEVERLY 300 ie 4T LC euro 3 <-2009 (M28MM)
PIAGGIO PIAGGIO BEVERLY 300 ie 4T LC euro 3 2010->2016 (M692M)
PIAGGIO PIAGGIO BEVERLY 300 ie 4T LC euro 4 2017->2020 (MA21M)
PIAGGIO PIAGGIO BEVERLY HPE 300 ie 4T LC euro 5 2021-> (MD21M)
PIAGGIO PIAGGIO BEVERLY TOURER 300 ie 4T LC euro 3
PIAGGIO PIAGGIO BEVERLY 250 ie 4T LC euro 3
PIAGGIO PIAGGIO CARNABY 125 4T LC euro 3 (LEADER M28FM)
PIAGGIO PIAGGIO CARNABY 200 4T LC euro 3 (LEADER M601M)
PIAGGIO PIAGGIO CARNABY 300 ie 4T LC euro 3 (QUASAR)
PIAGGIO PIAGGIO FLY 125 4T euro 2-3 2006->2007 (LEADER M422M)
PIAGGIO PIAGGIO NEW FLY 3V 125 ie 4T euro 3 2012->2015 (M793M)
PIAGGIO PIAGGIO FLY 150 4T euro 2-3 2006->2007 (LEADER M422M)
PIAGGIO PIAGGIO HEXAGON LX 125 2T LC
PIAGGIO PIAGGIO HEXAGON LXT 180 2T LC
PIAGGIO PIAGGIO SUPER HEXAGON GTX 125 4T LC
PIAGGIO PIAGGIO SUPER HEXAGON GTX 180 4T LC
PIAGGIO PIAGGIO HEXAGON 125 2T LC
PIAGGIO PIAGGIO HEXAGON 150 2T LC
PIAGGIO PIAGGIO LIBERTY 125 4T euro 3 (LEADER M389M)
PIAGGIO PIAGGIO LIBERTY S 125 4T euro 3 (LEADER M381M)
PIAGGIO PIAGGIO LIBERTY 150 4T euro 3 2009->2013 (LEADER M672M)
PIAGGIO PIAGGIO LIBERTY 3V 150 ie 4T euro 3 (M738M)
PIAGGIO PIAGGIO LIBERTY iGet 150 ie 4T euro 5 2021-> (MD42M)
PIAGGIO PIAGGIO LIBERTY - LIBERTY LE 125 4T euro 1-2 (LEADER)
PIAGGIO PIAGGIO LIBERTY - LIBERTY LE 150 4T euro 1-2 (LEADER)
PIAGGIO PIAGGIO LIBERTY - LIBERTY S 200 4T euro 3 (LEADER)
PIAGGIO PIAGGIO MP3 300 ie 4T LC euro 4 2016->2018 (TA11M)
PIAGGIO PIAGGIO MP3 HPE Sport 300 ie 4T LC euro 5 2021-> (TD21M)
PIAGGIO PIAGGIO MP3 125 4T LC euro 3 (LEADER)
PIAGGIO PIAGGIO MP3 YOURBAN 4V 125 ie 4T LC euro 3 2011->2013 (M711M)
PIAGGIO PIAGGIO MP3 250 ie 4T LC euro 3 (QUASAR M472M)
PIAGGIO PIAGGIO MP3 300 ie 4T LC euro 3 2009->2014 (QUASAR M634M)
PIAGGIO PIAGGIO MP3 300 ie 4T LC euro 3 2014->2016 (M862M)
PIAGGIO PIAGGIO MP3 YOURBAN 4V 300 ie 4T LC euro 3 2011->2016
PIAGGIO PIAGGIO MP3 HPE 300 ie 4T LC euro 4 2019->2020 (TA21M)
PIAGGIO PIAGGIO MP3 HPE 300 ie 4T LC euro 5 2021-> (TD21M)
PIAGGIO PIAGGIO MP3 YOURBAN SPORT 4V 300 ie 4T LC euro 4 2017->2018
PIAGGIO PIAGGIO SKIPPER 125 2T
PIAGGIO PIAGGIO SKIPPER 150 2T
PIAGGIO PIAGGIO SKIPPER ST 125 4T (LEADER)
PIAGGIO PIAGGIO SKIPPER ST 150 4T (LEADER)
PIAGGIO PIAGGIO SKIPPER LX 125 2T
PIAGGIO PIAGGIO SKIPPER LXT 150 2T
PIAGGIO PIAGGIO TYPHOON 125 4T euro 3 (LEADER M701M)
PIAGGIO PIAGGIO X10 125 ie 4T LC euro 3 2010->2015 (M761M)
PIAGGIO PIAGGIO X7 125 4T LC euro 3 (LEADER)
PIAGGIO PIAGGIO X7 EVO 125 ie 4T LC euro 3 2009->2010 (QUASAR M623M)
PIAGGIO PIAGGIO X7 250 ie 4T LC euro 3 (QUASAR M622M)
PIAGGIO PIAGGIO X7 EVO 300 ie 4T LC euro 3 (QUASAR)
PIAGGIO PIAGGIO X8 125 4T LC euro 2-3 (LEADER)
PIAGGIO PIAGGIO X8 200 4T LC
PIAGGIO PIAGGIO X8 250 4T LC euro 2
PIAGGIO PIAGGIO X8 250 ie 4T LC euro 3 (QUASAR)
PIAGGIO PIAGGIO X9 4V 125 4T LC
PIAGGIO PIAGGIO X9 4V Evolution 125 4T LC euro 2-3
PIAGGIO PIAGGIO X9 AMALFI 180 4T LC
PIAGGIO PIAGGIO X9 200 4T LC
PIAGGIO PIAGGIO X9 Evolution 250 4T LC (M237M)
PIAGGIO PIAGGIO XEvo 125 4T LC euro 3 (LEADER)
PIAGGIO PIAGGIO XEvo 250 ie 4T LC euro 3 (QUASAR)
PIAGGIO PIAGGIO ZIP 125 4T (LEADER)
RENAULT RENAULT FULLTIME 125 4T (LEADER)
ROYAL ALLOY ROYAL ALLOY GP 125 LC
ROYAL ALLOY ROYAL ALLOY GP 200 LC
ROYAL ALLOY ROYAL ALLOY GP 300 LC
SCOMADI SCOMADI TT 200 LC
VESPA VESPA SEI GIORNI 300 ie 4T LC euro 4 2018->
VESPA VESPA 946 3V ABS 125 ie 4T 2013-> (M801M)
VESPA VESPA ET4 125 4T (LEADER)
VESPA VESPA ET4 150 4T (LEADER)
VESPA VESPA Granturismo L - GT 125 4T LC (LEADER)
VESPA VESPA GTV 125 4T LC (LEADER)
VESPA VESPA Granturismo L - GT 200 4T LC (M312M)
VESPA VESPA GTS 125 4T LC euro 3 <-2013 (M315M)
VESPA VESPA GTS Super 125 ie 4T LC euro 3 2014->2016 (M455M)
VESPA VESPA GTS Super 125 ie 4T LC euro 3 <-2013 (M455M)
VESPA VESPA GTS 250 ie 4T LC
VESPA VESPA GTV 250 ie 4T LC
VESPA VESPA GTS Super 300 ie 4T LC euro 3 <-2013 (QUASAR M454M)
VESPA VESPA GTS Super 300 ie 4T LC euro 3 2014->2016 (QUASAR M454M)
VESPA VESPA GTS Super 300 ie 4T LC euro 4 2017->2018 (QUASAR M458M-M45EM)
VESPA VESPA GTS Super RACING SIXTIES HPE 300 ie 4T LC euro 5 2021->2022 (MD31M)
VESPA VESPA GTS Super HPE 300 ie 4T LC euro 4 2019->2020 (MA36M)
VESPA VESPA GTS Super HPE 300 ie 4T LC euro 5 2021->2022 (MD31M)
VESPA VESPA GTS Super Sport HPE 300 ie 4T LC euro 4 2019->2020 (MA36M)
VESPA VESPA GTS Super Sport HPE 300 ie 4T LC euro 5 2021->2022 (MD31M)
VESPA VESPA GTS Super Tech HPE 300 ie 4T LC euro 4 2019->2020 (MA36M)
VESPA VESPA GTS Super Tech HPE 300 ie 4T LC euro 5 2021->2022 (MD31M)
VESPA VESPA GTS Touring HPE 300 ie 4T LC euro 4 2019->2020 (MA36M)
VESPA VESPA GTS Touring HPE 300 ie 4T LC euro 5 2021->2022 (MD31M)
VESPA VESPA GTS 300 ie 4T LC euro 4 2017->2018 (MA33M)
VESPA VESPA GTV 300 ie 4T LC euro 3 (QUASAR)
VESPA VESPA SEI GIORNI HPE 300 ie 4T LC euro 4 2019->2020 (MA36M)
VESPA VESPA SEI GIORNI HPE 300 ie 4T LC euro 5 2021->2022 (MD31M)
VESPA VESPA SEI GIORNI II EDITION HPE 300 ie 4T LC euro 5 2021->2022 (MD31M)
VESPA VESPA GTS HPE 300 ie 4T LC euro 4 2019->2020 (MA36M)
VESPA VESPA GTS HPE 300 ie 4T LC euro 5 2021->2022 (MD31M)
VESPA VESPA LX 125 4T euro 2 2006->2007 (LEADER M441M)
VESPA VESPA LX 3V 125 ie 4T euro 3 2012-> (M687M)
VESPA VESPA LX 125 ie 4T euro 3 2007->2011 (LEADER M443M)
VESPA VESPA LX 150 4T (LEADER)
VESPA VESPA LX 3V 150 ie 4T euro 3 2012-> (M688M)
VESPA VESPA LX 150 ie 4T euro 3 (LEADER)
VESPA VESPA LXV 125 ie 4T euro 3 (LEADER)
VESPA VESPA S 125 4T euro 3 2001->2007 (LEADER M444M)
VESPA VESPA S 3V 125 ie 4T euro 3 2012->
VESPA VESPA S 150 4T euro 3 2007->2011 (LEADER M445M)
VESPA VESPA GTS HPE 300 ie 4T LC euro 5 2023-> (MD31M)
VESPA VESPA GTS Super HPE 300 ie 4T LC euro 5 2023-> (MD31M)
VESPA VESPA GTS Super Sport HPE 300 ie 4T LC euro 5 2023->
VESPA VESPA GTS Super Tech HPE 300 ie 4T LC euro 5 2023->
VESPA VESPA GTV HPE 300 ie 4T LC euro 5 2023->
ITALJET ITALJET DRAGSTER 300 ie 4T LC euro 5 2024-> (AZCR)

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torsion controller variator spring guide for piaggio engines 125 to 300 cc

5.72€
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